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Masterbatch Machine

Masterbatch Machine
Masterbatch Machine
Masterbatch Machine

Masterbatch Machine

GSmach is a top plastic extruder manufacturer in China. We can provide complete masterbatch production lines.

We supply turn-key solutions to your masterbatch compounding projects. This includes material handling, dosing, extrusion, pelletizing and other aspects.

 

›  Filler Masterbatch

›  Color Masterbatch

›  Additive Masterbatch

 

 

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Extensive application experience
Our twin screw kneaders are used for a wide range of applications:
filler masterbatches, colour masterbatches, additive masterbatches, biodegradable plastics, cable kneading, engineering plastics reinforcement (GF), 
PVC kneading, polyolefin kneading, reactive direct extrusion, thermoplastic elastomers,
PET pelletizing and other plastics such as PE, XLPE, WPC.
  • Filler Masterbatch
    The filler MB is a concentrate of CaCO3 or Talc or BaSO4 in a polymer matrix. It can be used in applications such as injection moulding, blow moulding, films (single or multi-layer), sheets and tapes.
  • Color Masterbatch
    Single colour masterbatches or SPC (Single Pigment Concentrate), custom masterbatches, bespoke masterbatches. GSmach has the experience to help you produce high quality masterbatches.
  • Additive Masterbatch
    Additive masterbatches have many applications. Any plastic product requires at least two types of additive. It can change the physical or chemical properties. For example, flame retardancy, thermal stability or weather resistance.
  • Engineering Plastic
    Engineering plastics compounding is a major application for twin-screw extruders. It is used extensively in the automotive, electrical, blow moulding, film and pipe extrusion, fibre and other industries.
  • Biodegradable Plastic
    Plastic waste is becoming a huge challenge for a greener and better world. We can provide solutions for the compounding of biodegradable additive masterbatches or biodegradable plastics such as PPC, PABT, PLA, PBS, PCL, TPS, PVA, PVOH.
  • Thermoplastic Elastomers
    Thermoplastic elastomers are used in automotive, wire and cable, construction and transport, plumbing, footwear. GSmach has extensive experience in the compounding of TPR/TPEs, TPO, TPV, TPU, TPC, TPA.
  • Cable Compounding
    1) Polyethylene insulation and sheathing compounds
    2) Cross-linkable polyethylene (XLPE) insulation compounds
    3) PVC compounds for cables
    4) Halogen-free flame retardants (HFFR)
  • PVC Compounding
    Our two-stage kneaders are specially designed for PVC kneading.
    GSmach has delivered more than 150 high-performance PVC kneaders.
  • Direct Extrusion
    All raw materials, such as polymers, fillers and additives, are mixed or split fed, reacted and degreased in a high-speed twin-screw extruder and made directly into a final product such as sheet/film, bypassing pelletizing.
  • Polymer Compounding
    GSmach also offers large extruders for polyolefin compounding: polymer powders are pre-mixed with additives and then made into pellets with a capacity of up to 10 tonnes/hour. Our deliveries range from feeders to storage silos.
  • PET Recycling
    You can rely on GSmach's experience to develop and supply customised machines capable of handling tricky recycling tasks. No more struggling with the recycling of bottle-grade PET.
  • Other Compounding
    - Degreasing of polymers
    - Compounding for the rotomoulding industry
    - Compounding of thermoset plastics
    - Wood and plastic compounds
    - EVA/TPU hotmelt compounds
    - Graft compounds
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Why Choose GS-mach
  • Many Leading Companies Trust Our Products
    GSmach is leading the market for extruded polystyrene equipment in China and we have worked with and supplied equipment to numerous well-known international companies such as BASF, Owens Corning, ISOFOAM, Ravago and many others. We have also gained the trust and recognition of various UN organisations.
  • Save 40% On Your Investment
    Our machinery qualifies for international quality and safety standards and is offered at a much more affordable price. Typically, we can help you save 40% of the cost, compared to other European suppliers. We will ensure you with both satisfied products and service from our expert team and multilingual service team.
  • Leading Experience Guidance
    Since our establishment in 2013, we have been specialising in polymer extrusion equipment and process technology. For twin-screw extruders alone, we have successfully delivered more than 2,500 units. You can always rely on our experience and support.
  • Technical Support and Service
    Our experts and engineers are here to assist and guide you through the challenges you face and optimise production performance. Through our operation of new intelligent control systems, we offer effortless, remote, simultaneous and accurate technical support.

Table of Contents

      ›Filler Masterbatch Basic Formula

      ›Color Masterbatch Basic Formula

      ›Feeding System

      ›Extruders for Filler Masterbatch Compounding

      ›Extruders for Color Masterbatch Compounding

      ›Extruders for Additive Masterbatch Compounding

      ›Masterbatch Machine Applications

Filler Masterbatch Basic Formula

Base Resin Filler Type Additives
PE CaCO3 55-85% PE wax
PP Talc 25-60% White Oil
PS BaSO4 40~70% Anti oxidant

Color Masterbatch Basic Formula

Base Resin Pigments Additives
PE/PP/PS/PVC Organic pigments 15-40%  PE wax
PET/PA/PBT

Inorganic pigments incl.:TiO2 35-70%

Carbon black 35-55%

Effect Pigment 15-40%

 White Oil
TPE/TPR/EVA Anti oxidant 
PLA/PBS/PBAT ZnSt 

Feeding System

There’re two type feeding systems:

 

Volumetric feeding system

     1.Weigh the raw material separately according to the formula

     2.Place all the materials into the high-speed mixer for 5~10minutes

     3.Discharge the material into the spiral loader

     4.Load the material into the hopper of volumetric feeder

 

Loss-in-weight feeding system (automatically and higher accuracy)

     1.Put the raw material into each tank on the ground.

     2.Vacuum loader will convey each component into the storing silo.

     3.The raw material will fall into the loss-in-weight feeder automatically. The feeding system will feed the material separately into extruder according to your formula setting one the HMI.

Extruders for Filler Masterbatch Compounding

According to your application and output, there’re many different choices of extruders.

     •  Twin Screw Extruder

     •  Triple Screw Extruder

     •  Kneader + Single Screw Extruder

     •  Kneader + Twin Screw Extruder

Extruders for Color Masterbatch Compounding

Color Masterbatch can be used for any types of polymers and all kinds of products. GSmach have rich experiences in providing color masterbatch making machines.

According to your application & output, you can choose:

     •  Twin Screw Extruder

     •  Triple Screw Extruder

Extruders for Additive Masterbatch Compounding

One extruder can generate many types of additives. So, it requires a fast cleaning type strand die plat for any changes to the formula.

The bulk density of additive is relatively low, so the output mostly depends on the feeding capacity, not the torque of main motor; our twin screw extruder is more adapted for this process.

Masterbatch Machine Applications

GSmach masterbatch machine can be used for filler, color, additive masterbatch production. Click blow links to LEARN more about our experiences.

     •  Filler Masterbatch

     •  Color Masterbatch

     •  Additive Masterbatch

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Masterbatch Machine
Masterbatch Machine
GSmach is a top plastic extruder manufacturer in China. We can provide complete masterbatch production lines. We supply turn-key solutions to your masterbatch compounding projects. This includes material handling, dosing, extrusion, pelletizing and other aspects.   ›  Filler Masterbatch ›  Color Masterbatch ›  Additive Masterbatch    
View more
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