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Filler Masterbatch

GSmach provides advanced pelletizing line for all kinds of filler master batch.

We design the extruders for filler masterbatch, according to the output, formula and final application as your request.
Filler Masterbatch are concentrates of CaCO3 or Talc or BaSO4 in a polymer base.

Applications

Filler masterbatch is the plastic additives super normal amount of load attached to the resin and made of concentrated body; manufacturing plastic products, do not have to add the plastic additives, but only need to add the corresponding masterbatch can be. Therefore, it is now the most popular plastic additives filled masterbatch.

Due to the emergence of masterbatch, to promote the rapid development of the plastics industry, played a great role. Its main features are: can simplify the production process; mixing of raw materials is convenient, mixing quality is uniform; improve production efficiency and product performance indicators; reduce dust and wear and tear on equipment; reduce the amount of products in the change of color when cleaning screw material; extend the shelf life of the raw material storage and so on.

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What Twin Screw Extruder Machine You Need ?

GS mach which is a manufacturing vendor, specializing in the twin screw extruder pelletizing line and spare parts, with high quality machine and competitive price.

Technical Specifications of Extruder

According to your application & output, there’re many different choice on extruders.

TypeScrew diameter (mm)Power(kw)

Quantity (kg/h)

GS2021.745~15
GS2526115~55
GS3535.61510~40
GS5050.555120~200
GS5251.490270~450
GS6562.490255~400
GS7571132450~750
GS9593315950~1600
GS1351337502250~3750
Type Screw diameter (mm) power(kw) Screw speed (rpm) output(kg/h)
GS36 36 18.5-30 400-600 50-150
GS52 52 75-90 400-600 250-800
GS65 65 90-160 400-600 500-1000
GS75 75 132-250 400-600 1000-1500
GS95 95 200-315 400-600 1500-2500
Model Kneader Kneader Power(KW) Screw Dia. L/D Output
GSD100 35L 55KW 100mm 16-22:1 100~200kg/h
GSD120 55L 75KW 120mm 16-22:1 200~300kg/h
GSD120 75L 110KW 120mm 16-22:1 300~500kg/h
GSD150 110L 160KW 150mm 16-22:1 600~800kg/h
GSD180 150L 220KW 180mm 16-22:1 800~1200kg/h
Model Main Machine Power(KW) Rotate Speed Output(KG/H)
GS50/100 GS50 Twin Screw Extruder 37~55 500~600 300~400KG/H
GS100 Single Screw Extruder 22~44 60~90
GS65/150 GS65 Twin Screw Extruder 55~75 500~600 400~600KG/H
GS150 Single Screw Extruder 45~55 60~90
GS75/180 GS75 Twin Screw Extruder 75~132 500~600 600~800KG/H
GS180 Single Screw Extruder 75~90 60~90
GS95/200 GS95 Twin Screw Extruder 250~315 400~500 1000~1500KG/H
GS200 Single Screw Extruder 90~132 60~90

The Basic Formula

Base ResinFiller TypeAdditives
PPCaCO3 55-85%PE wax 
PETalc 25-60%White Oil 
PSBaSO4 40~70%Anti oxidant 

Applications

FILLER masterbatches are used in injection, blow-moulding, film(One layer or Multiple layer), sheet and tapes applications. They offer the following advantages:

  • Lower raw materials cost, as they are usually more economic than polymer resins
  • Increased output due to faster mould cooling
  • Reduction of colour masterbatch requirement
  • Higher resistance to heat deflection, higher rigidity and stiffness
  • Improved dimensional stability, weldability and printability

    Addition rate of FILLER masterbatches in injection & blow-moulding applications can be up to 50 %, however, most usual levels are between 5-30 %.
  • Lower raw materials cost, as they are usually more economic than polymer resins
  • Reduction of colour masterbatch requirement
  • Higher stiffness, paper-like effect
  • Improved weldability and printability
  • Improved anti-blocking properties
  • Better bubble stability

    Addition rate of FILLER masterbatches in film applications is 2-20 %.
  • Antifibrillation (also known as anti splitting)
  • Lower raw materials cost, as they are usually more economic than polymer resins
  • Reduction of colour masterbatch requirement
  • Higher stiffness
  • Improved weldability and printability
  • Improved anti-blocking properties
  • Improved weaving ability
  • Easier processing

    Usual addition rate of FILLER masterbatches in tapes is 3-8 %.
  • Replacing expensive white masterbatch with its high white degree
  • Lower raw materials cost, as they are usually more economic than polymer resins
  • Higher stiffness
  • Smooth pipes with lower coefficient of friction to better prevent them from blocking
  • Being less possible to be brittel in low temperature due to its excellent cold resistance

    Usual addition rate of FILLER masterbatches in tapes is 5-30 %.

Processing of Filler Masterbatch

  • There two feeding system:
  • Weight the raw material separately according to the formula
  • Then put all the material into high speed mixer for 5~10minutes mixing
  • Discharge the material into spiral loader
  • Loading the material into the hopper of volumetric feeder
  • Put the raw material into each tank on the ground.
  • Vacuum loader will convey each component into the storing silo.
  • The raw material will fall into the loss-in-weight feeder automatically. The feeding system will feed the material separately into extruder according to your formula setting one the HMI.
(Loss-in-weight feeding system )
(Loss-in-weight feeding system )
( Side Force Feeder)
( Side Force Feeder)

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