Search
Close this search box.

Color Masterbatch

GSmach has delivered more than 1000 sets of high performance extruder machines for color masterbatch. We would like to share the experience for the following special applications.

Color masterbatch compounding is one of the main applications for twin screw extruder. Color masterbatch is used for any polymer and all kinds of products.

There are three types
of Color Masterbatch:

1) Mono color masterbatch or SPC (single pigment concentrate): polymer compounding with one single pigment and mostly without the wax and additive

2) Tailor-Made masterbatch or Custom coloring: mixing different Mono color masterbatch pellets to get the color the customer wants

3) Customized masterbatch: mix polymer and several pigment and additives

Play Video about Color Masterbatch videro bg

What Twin Screw Extruder Machine You Need ?

GS mach which is a manufacturing vendor, specializing in the twin screw extruder pelletizing line and spare parts, with high quality machine and competitive price.

The Basic Formula

Base ResinPigmentsAdditives
PE/PP/PS/PVCOrganic pigments 15-40% PE wax
PET/PA/PBT

Inorganic pigments incl.:TiO2 35-70%

Carbon black 35-55%

Effect Pigment 15-40%

White Oil
TPE/TPR/EVAAnti oxidant 
PLA/PBS/PBATZnSt 

Applications

  • Fiber ( Carpet, Textiles, Upholstery, etc . )
  • Film ( Shopping bags, casting film, multiple layer film, etc . )
  • Blow Molding ( Medical & Cosmetic container, Lubricant & Paint container, etc . )
  • Extrusion Molding ( Sheet, Pipe, Wire & Cable, etc . )
  • Injection Molding ( Automotive, Electronic, Construction, House wares, Furniture, Toys, etc . )

Experience for Special Applications

There are more than 20,000 color for PP base carpet, BCF&CF yarn. So it is better to make Mono Color Masterbatch first, then produce Tailor-Made Masterbatch for the final product.

  • One extruder for one type of color (such as from light red to dark red).
  • Most of pigments need premix process for better dispersion. Need separate room and dust collecting system for mixer. And PP in powder form is necessary for one time compounding. You just need PP in pellet form, if you do twice compounding process and the first time compounding with split feeding system.
  • It is better to use the triple screw extruder for the better dispersion and more output, due to 40% extra free volume and one more screw for mixing.
Experience for Special Applications
TypeScrew diameter (mm)power(kw)

Screw speed (rpm)

output(kg/h)
GS363618.5-30400-60050-150
GS525275-90400-600250-800
GS656590-160400-600500-1000
GS7575132-250400-6001000-1500
GS9595200-315400-6001500-2500
  • One extruder for one type of color (such as from light red to dark red).
  • Most of pigments need premix process for better dispersion. Need separate room and dust collecting system for mixer. And PP in powder form is necessary for one time compounding. You just need PP in pellet form, if you do twice compounding process and the first time compounding with split feeding system.
  • It is better to use the triple screw extruder for the better dispersion and more output, due to 40% extra free volume and one more screw for mixing.
  • Mixer + Twin Screw Extruder + Water Cooling Strand Pelletizing
  • Loss-in-weight Feeding + Twin Screw Extruder + Water Cooling Strand Pelletizing
TypeScrew diameter (mm)Power(kw)

Quantity (kg/h)

GS2021.745~15
GS2526115~55
GS3535.61510~40
GS5050.555120~200
GS5251.490270~450
GS6562.490255~400
GS7571132450~750
GS9593315950~1600
GS1351337502250~3750
  • PBT has less viscosity than PP, so it need special screw design
  • PBT in powder form is necessary for premixing process, and need separate room and dust collecting system for mixer
  • Strong vacuum system for removing moisture and minimum IV drop
  • It is better to use the Triple Screw Extruder for the better dispersion and more output
  • The clearance between twin screws & the clearance between screw and barrel should be minimum. So small extruder is better
  • PSF is always made from recycle PET
  • The dispersion inquiry is less than the Color Masterbatch for POY
  • The most popular formula: bottle flakes (with the size less than 10mm) compounding with 25-40% carbon black powder by split feeding and water cooling strand pelletizing
  • Split feeding by two loss-in-weight feeder, with minimum dust pollution
  • Prefer to use Under Water Strand Pelleting System for more output: the strands go into the pelletizer automatically by the water flow, even the strands break during changing the filter. So there will be almost no waste during the manufacturing process.
PET Base Color Masterbatch for PSF
  • Effect pigments are used in the decorative area of plastics as well as in the functional area and have become an essential part of modern product designs. Social developments and associated colour trends are constantly being researched. Selected colours are refined by special effect pigments and make the end product unique and worthy.
  • The main type of Special Effect Masterbatch:
  1. Pearlescent effect
  2. Metallic effect
  3. Fluorescent effect
  4. Marble/Granite effect
  5. Phosphorescent (Glow in Dark)
  6. Fragrance
  • The Effect pigments have a layer structure and with particle size up to 170 micron. It is sensitive to shearing, so the best process is thus split-feed — feeding into the fifth barrel of extruder by side force feeder
  • Need special kneading elements with more effect of distribution than dispersion
  • Need less shearing force but more mixing
  • Micro pellets are pellets with a size of ≤ 1mm, which are made by using underwater pelletizing system.

Advantages

  • Due to their small particle size micro pellets spread much more uniform and distribute finer, like the conventional raw polymer. In contrast, conventional master batches with “normal” sized pellets must be used in higher dosages to achieve the desired effect. Therefore, by using micro pellets, less colorants are required which lead to significant cost savings as master batches are extremely expensive compared to crude polymers. Master batches in shape of micro pellets are easier to handle, better to dose, and dust free.

Table of Contents

Request A Quote

滚动至顶部

Request A Quote

* Friendly reminder:
If you haven’t received our reply email within 1-2 hours, we suggest checking your “spam” or “junk” folder.

WhatsApp

For smoother and more efficient communication, and to ensure that you receive our messages promptly, we recommend reaching out to us directly through WhatsApp or our designated Email Address. We will respond to your message as soon as possible. Typically, you can expect to receive our reply within 1-2 hours.