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Air Cooling Die Face Pelletizing System

The system incorporates a kneader/banbury two stage granulator. It is suitable for certain formulations such as PVC, LLDPE, highly filled masterbatches, biodegradable masterbatches, HFFR, WPC, etc. Depending on the characteristics of the raw material, ring and centrifuge versions are available. The advantage of this system is that it prevents the material from encountering water, which is essential for certain materials.
The system includes die heads, air cooled granulators, air cooled conveyors and vibratory classifiers.

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Table of Contents

 

Main Parts

Die plate

Pelletizer

Conveying system

Classifier

Vibration conveyor for cooling

Storing silo

Projects

 

Main Parts

Die plate

- Extrusion die plate

Material: 38CrMoAlA with nitrify heat treatment.
The outgoing hole diameter: 3mm.
Holes number: 30, 60, 90.

 

Extrusion die plate for rigid PVC

Material: 38CrMoAlAr, with nitrify heat-treatment.
The strand outgoing holes diameter: 3 mm, 220holes.
With melt pressure and melt temperature sensor.
With heating.

 

Pelletizer

- Air cooling center pelletizer

Driving power: 1.5KW, 2.2KW, 3KW.
RPM controller: AC inverter.
With 4 pieces of cutting knives.
S.S. cover with water jacket for cooling.

 

- Air cooling eccentric pelletizer

Driving power: 4KW, with SCHNEIDER AC inverter.
The cutter structure: eccentric.
Capacity: 800kg/hr.
Stainless steel cover.

 

Conveying system

Conveying system:
2 sets of conveying blowers: 3KW, 4KW, 5.5KW.
Conveying Pipe material: stainless steel 304 with water jacket for cooling.

2 sets of cyclone separators with Vol.: 250L.
Material: stainless steel 304.
With water jacket for cooling.
Disassemble frame equipped.

 

Classifier

According to your requirements, we can provide more than 12 models classifier. 

Please contact us to learn more.

 

Vibration conveyor for cooling

The temperature of the input material is 60 C.
Temperature of the output material is 45 C (ambient temperature should be below 30 C).
Diameter of conveyor: 400 mm.
Height of input hole: 600 mm.
Height of output hole: 3000 mm.
Conveyor time from input to output: 4 to 5 minutes
Cooling fan: 2.2 KW.
Vibration motor: 2X0.55KW.
Conveying channels made of 304 stainless steel, 2.5 mm thick.

Temperature of the input material is 60 C
Temperature of the output material is 45 C (ambient temperature should be below 30 C).
Diameter of the conveyor: 600 mm.
Height of input hole: 600 mm.
Height of output hole: 4000 mm.
Conveyor time from input to output: 4 to 5 minutes
Cooling fan: 2.2 KW.
Vibration motor: 2X0.55KW.
Conveying channels made of 304 stainless steel, 2.5 mm thick.

Temperature of the input material is 60 C
Temperature of the output material is 45 C (ambient temperature should be below 30 C).
Diameter of the conveyor: 800 mm.
Height of input hole: 600 mm.
Height of output hole: 4000 mm.
Conveyor time from input to output: 4 to 5 minutes
Cooling fan: 2.2 KW.
Vibration motor: 2X0.55KW.
Conveying channels made of 304 stainless steel, 2.5 mm thick.

 

Storing silo

Silo Vol.: 1000L.
Material: stainless steel.
Disassemble frame equipped.

Silo Vol.: 1500L.
Material: stainless steel.
Disassemble frame equipped.

Silo Vol.: 2000L.
Material: stainless steel.
Disassemble frame equipped.

 

Projects

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